定制或标准玻璃瓶

Many of our clients often believe that creating their own bespoke glass bottle is too costly, mainly due to the initial mold costs and the higher price compared to standard glass bottles. While this may be true to some extent, as a glass packaging supplier, our goal is to minimize these additional expenses as much as possible to maintain a competitive price point. At the same time, 柏林包装 aims to introduce a new bottle or jar that truly reflects the identity of your product and company.

Using a standard 330ml beer bottle for your microbrewery might seem like a safe choice. It's a readily available stock item produced throughout the year by multiple suppliers, so what could possibly go wrong? Why opt for customization when a perfectly suitable bottle is already exists on the market?

There are several factors to consider before deciding on a customized glass bottle:

1. Standard bottles are designed to cater to the general market and may not be the best fit for your specific product. (more standard bottles here: https://berlinpackagingapac.com/product/)
2. As stock items, inventory products are often subject to production plan constraints, resulting in stockouts or the phenomenon of inventory realkalization.
3. Even though they are marketed as stock items, producers often require long-term forecasts and orders to ensure timely deliveries. There's no guarantee that physically available stock is indeed up for sale, as it could be reserved for one or more clients.
4. Using the same bottle as your competitors will limit your shelf differentiation. Unable to make your brand or product stand out on store shelves.
5. Even if stock is available, you might have to compromise on packaging options (such as plastic layers or pallet height).

Now, let's weigh the advantages and disadvantages of a customized bottle:

Advantages of customizing a glass bottle:

1. Once produced, you become the sole user of that specific bottle reference, ensuring a dedicated stock for your needs.
2. You can opt for a light customization of an existing item, such as adding embossing, or design your own exclusive shape.
3. You have the freedom to choose the exact specifications of the bottle (weight, color, finish, etc.) and packaging layout (type of pallet, height, etc.). Making your product stand out on the shelves.

 

Disadvantages of making a mold:

1. We typically require a long-term commitment (depending on quantity, ar least 3,000,000pcs each year per item) to create new molds.
2. Prior to production, we need a delivery forecast. Below pls see the lead times of each step for developing a new product :

Lead time of drawing: within 2 days once all info is clear from customers.
Lead time of sample unit pilot molds: within 35 days since the mold fee received date with approved drawing.
Lead time of sample: within 10 days once the pilot mold ready.
Lead time of mass molds: within 30 days since the sample approved date and purchase order and deposit in.
Lead time of first order: within 15 days since the mass mold ready date.
Lead time of re-order: within 45 days since the purchase order date and deposit in.

 

Here are some Berlin Packaging Glass Container Molds for different usage

Classification Item NO. 姓名 颜色 容量充裕 Filling Capacity ml 重量 结束 直径 高度
alcohol bottle BPDA30089A 350ML FLASK BOTTLE flint 363 350 260 28 90 193.5
alcohol bottle BPDA20479 375ml flask flint 392 375 353 28 不适用 202.4
alcohol bottle BPAL50 50 ml Miniature Liquor Bottle flint  / 50 60 20 毫米防滚翻 长 46.4 x 宽 27 毫米 93.5
alcohol bottle BPAL50-2 50 ml Square Miniature Liquor Bottle flint  / 50 72 20 毫米防滚翻 长 32 x 宽 32 毫米 107
Beer bottle BPDD20568A 1L swing top amber 1046 1000 670 swing top 94.9 286.3
beer bottle BPB-569 40 oz Beer Bottle amber 1262 1200 832 28 92.7 335
beer bottle BPDB5819 1L Growler flint 1046 1000 670 33 107 235
food container BPAP1840 300ML HEXAGON JAR flint 300 / 182 GPI 63-2030 L 69.4 x W 76.5 mm 99.5
food container BPD-717     24 oz pasta jar flint 730 / 334 63-2030 85.5 167.9
food container BPAC10812A   11 oz honey jar flint 334 / 220 GPI 48-405 84 141
food container BPAD11327A 375 ML SALAD DRESSING flint 376 / 225 38-405 61.7 196.4
food container BPM-7619  32 oz pasta flint 924 / 390 63-2030 93.25 177.8
food container BPD-533 580ml ergo jar flint 610 580 384 GPI-2035-70 73 188
gin bottle BP ZS-14-200ML 200ML UNI OLD GIN flint 218 200 250 38 68.2 119
milk bottle BPDN-088 1.89L Glass Milk Jug flint 1928 / 890 47.5 126.2 长 126.2 x 宽 98.85 毫米
water bottle BPD-421 III 330ml water bottle green 338.5 330 250 28mm  ROPP ( 28-1650) 65.6 220.6
wine bottle BP237100 375 ml Ice Wine Bottle AG 395 375 500 软木 55.5 330
wine bottle BP517900 375 毫升勃艮第酒瓶 flint 385 375 305 BVS 30x60 66 242
wine bottle BP265600 375 ml Bordeaux Bottle AG 395 375 340 BVS 30x60 60.5 255
wine bottle BP2138A0 750 ml Bordeaux Bottle AG 772 750 1200 32 80.3 325
wine bottle BP2165A 750 ml Bordeaux Bottle AG 770 750 695 软木 71.95 329.5
wine bottle BP2016 750 ml Bordeaux Bottle AG 770 750 540 软木 76.5 301.63
wine bottle BP2577 750 ml Bordeaux Bottle AG 770 750 640 软木 74.6 304

Conclusion:

While the costs associated with custom molds may initially seem daunting, the benefits of designing a unique bottle that perfectly reflects your brand and stands out on the shelves often outweigh the disadvantages. Customization ensures exclusivity, flexibility, and control over your product’s appearance, positioning your brand for greater market differentiation. Although there are upfront commitments, partnering with a reliable supplier like 柏林包装 can streamline the process, making the investment worthwhile in the long run.

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